Catalytic Reforming Unit

The Catalytic Reforming Unit is a vital component in modern refineries, playing a central role in upgrading heavy naphtha into high-octane reformate used for gasoline blending.

Catalytic Reforming Unit

The Catalytic Reforming Unit (CRU) is a fundamental component in modern refineries, converting low-value heavy naphtha into high-quality products such as high-octane gasoline. It also produces hydrogen, which serves as feedstock for other units like hydrocracking and derivative processing. This unit relies on chemical reactions conducted in the presence of specialized catalysts and under precise operating conditions of temperature and pressure. This makes it a sensitive unit requiring meticulous operational care and maintenance to ensure its efficiency and continuous operation. Our company, with its extensive technical and engineering expertise, is able to provide a comprehensive suite of solutions for this vital unit. These solutions include the complete rehabilitation and modernization of existing units, the execution of all necessary maintenance work, the supply of equipment, instruments, and spare parts, as well as the installation and construction of new or upgraded projects. We also offer development and expansion services, technical consulting, and training to guarantee sustained performance. We possess the capability to rehabilitate catalytic reforming reactors by replacing heat- and corrosion-resistant liners, refurbishing internal piping, and addressing weaknesses resulting from continuous operation. We also work on upgrading and improving the efficiency of heat recovery systems, and upgrading legacy control systems to more advanced DCS and SCADA systems, thereby enhancing process monitoring and operational stability. We handle the complete installation of new or upgraded catalytic reforming reactors, including mechanical equipment installation, naphtha and hydrogen piping, and civil works related to concrete foundations and steel structures. We also install electrical systems and integrate them with modern control systems to ensure safe and stable operation. We support refineries in catalytic reforming unit upgrades to increase production capacity or improve the quality of finished products. This includes implementing advanced technologies to increase octane ratings, improve catalyst performance and lifespan, and upgrade heat recovery systems to enhance operational efficiency and reduce fuel consumption. We also provide digital transformation solutions by connecting the unit to SCADA and ERP systems, enhancing reliability and transparency in production monitoring. Services: Rehabilitation and Upgrade Services: Maintenance Services: Our services include implementing comprehensive mechanical maintenance programs for the unit, covering heat exchangers, compressors, pumps, and furnaces. We conduct thorough inspections using Non-Destructive Testing (NDT) techniques to ensure the safety of equipment under pressure. We also provide specialized electrical maintenance for motors, generators, and distribution systems, in addition to calibrating and maintaining measuring and control instruments to ensure their accuracy. We also implement turnaround programs that allow for cleaning, inspection, and replacement of damaged parts to ensure the unit's readiness. Supply and Procurement Services: We supply all spare parts and equipment required for catalytic reforming units, including high-pressure valves, catalysts from internationally certified sources, precision measuring instruments (analyzers and transmitters), as well as heat exchangers, condensers, and pumps. We also supply corrosion-resistant materials and thermal linings, as well as supporting systems. Consulting and Training Services: Our services include providing engineering and economic studies for rehabilitation and expansion projects, and preparing basic and detailed engineering designs (FEED & Detailed Engineering). We also offer specialized training programs for engineers and technicians covering unit operation and maintenance, and catalyst management, with a focus on improving operational efficiency and ensuring compliance with safety requirements.